Product Recall/Withdrawal Procedure

Compliance Article: SQF Module 2.9.2

Requirement Overview

SQF Code, Edition 9 – Module 2.9.2 mandates:
“A documented product recall and withdrawal procedure shall be established to ensure the effective, timely removal of unsafe or non-compliant products from the market.”

Key Compliance Objectives

Clear escalation protocols for recall initiation
Defined roles/responsibilities (Recall Team)
Traceability system (1-up/1-down)
 Mock recall testing (at least annually)

Step-by-Step Compliance Implementation

1. Develop Recall Procedure

  • Critical Components:

    • Recall Classification Matrix (Class I-III based on risk)

      Communication Tree (Regulators, customers, public)

      Containment Protocols (Warehouse, distribution)

    SQFServices.pro Tools:

    • Recall Procedure Builder (Pre-loaded templates)

      Regulatory Alert System (FDA/CFIA/EU updates)

    Evidence Needed:

    • Approved recall procedure

      Risk classification guide

2. Establish Recall Team

  • Core Members & Responsibilities:

    Role Key Tasks
    Recall Coordinator Decision authority, regulator liaison
    QA Manager Product testing, root cause analysis
    Logistics Lead Distribution tracking, retrieval
    PR/Comms Customer/consumer notifications

    FoodSafetySystems.pro Support:

    • Digital Role Cards (With contact escalation)

      Recall Simulation Platform

    Evidence Needed:

    • Team assignment records

      Contact availability schedule

3. Implement Traceability System

  • Recall-Ready Requirements:

    • Lot Code Accuracy: 100% case-level identification

      Time Standard: Full traceability within 4 hours

      Record Retention: Minimum 3 years

    FoodSafetySystems.pro Solutions:

    • Blockchain Traceability (Immutable records)

      Recall Time Calculator

    Evidence Needed:

    • Traceability test results

      Lot code verification logs

4. Conduct Mock Recalls

  • Testing Protocol:

    • Scenario Selection (Allergen, pathogen, foreign material)

      Time Trial (Track retrieval speed)

      Gap Analysis (Identify system weaknesses)

    FoodSafetySystems.pro Resources:

    • • Mock Recall Scenario Library

      • Automated Gap Reports

    Evidence Needed:

    • Mock recall reports

      Corrective action plans

Common Audit Findings & Recommended Fixes

Non-Conformance FoodSafetySystems.pro
"No documented procedure" Emergency Procedure Pack
"Slow traceability" Digital Traceability Upgrade
"Uncontactable team" Recall Communication Drill
"Expired mock tests" Auto-Scheduled Simulations

Auditor Verification Checklist

Auditors will typically:

  • Review recall procedure

    Check mock recall records

    Test traceability system

    Verify team training

FoodSafetySystems.pro Prep Tools:

  • Recall Audit Simulator

    Documentation Quick-Check

Implementation Roadmap

Build Your System

  • Access Recall Toolkit

    Schedule Team Training

Test & Validate

  • Conduct Quarterly Mini-Drills

    Perform Annual Full Simulation

Optimize Continuously

  • Implement Corrective Actions

    Update Contact Lists

Maintain Compliance

  • Monthly Traceability Checks

    Bi-annual Procedure Review

Why This Matters?

Effective recall systems:

  • Protect consumer safety

    Minimize brand damage

    Reduce regulatory penalties

    Meet retailer requirements

"FoodSafetySystems.protransforms recall preparedness from a compliance exercise to a brand protection strategy."